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Our Expertise

Our expertise is spread over almost every service in condition monitoring and diagnosis, and we’ve served several customers of various industries. Reliability engineering services offered by Technomax have been of the highest quality standards. Some of our Condition Monitoring Services include

  • Vibration Analysis.
  • Infrared Thermography Testing.
  • Ultrasound Inspection.
  • Alignment and Balancing.
  • Machinery Lubrication.
  • Fluid Analysis.

Vibration Analysis


Vibration analysis is a non-destructive Condition Monitoring technique that can be used to detect faults within a machine that analyses the vibrations produced by a system. The vibration signatures form an installation that can be recorded and analyzed to understand the health state of the system. Proper Vibration Testing and Diagnosis will help in finding repairable and chronic problems that might occur due to mechanical, electrical, or operational irregularities. Technomax also engages the Rotor Balancing technique to identify unwanted vibrations if any.

Technomax has multiple fleets of proven devices, components, and techniques for conducting the Vibration Inspection of rotating equipment at the site. In cases like monitoring of Cooling Towers, we have online monitoring systems that will be connected and monitored for longer-term, and then the collected data will be analyzed.

Our Vibration Analysis Service Can Help You Identify:
  • The difference in vibrations due to unbalanced rotor behavior.
  • Various misalignments.
  • Mechanical looseness, soft foot, and structural weakness.
  • The anti-friction bearing defects and journal bearing defects.
  • Hydrodynamic & aerodynamic, M/C, gear problems.
  • Electrical problems with AC & DC motors.

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Dynamic Field Balancing


Imbalance of rotating equipment can be due to a multitude of reasons such as corrosion of rotor, bearings or seals, improperly shop-balanced rotors, and so on. Such imbalances can occur during operations which can leave a severe impact on the machine. Dynamic balancing as one of the condition monitoring services provided by Technomax can help reduce this costly damage by measuring the imbalance of the rotors and correcting them without needing to dismantle them every time. Our experienced engineers can get the work done for you based on the requirements. We conduct proper valve testing, steam trap testing, and pump inspections to ensure smooth functioning of the installations.

Benefits of Dynamic Field Balancing Services
  • Reduced cost of transport, labour-cost, and downtime.
  • Minimized energy and operational costs.
  • Reduced structural stress due to less noise vibration.
  • Improved running conditions.

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Laser Shaft Alignment


Sometimes, two or more rotating shafts may fall out of alignment, causing severe inefficiency in production. Shaft misalignment might cause an increase in energy requirement and loss in production. Laser Shaft Alignment service for industrial equipment offered by Technomax as one of the condition monitoring services helps in arranging the rotating shafts in a co-linear manner. An increase in efficiency and uptime, a decrease in operational cost, increase in machine life expectancy are the results of proper Laser Shaft Alignment.

What Our Laser Shaft Alignment Service Offers
  • A decrease in operational cost and downtime.
  • Increased efficiency and machine life cycle.
  • Increase in equipment uptime and decreases unscheduled downtime.
  • Reduces the vibration level.
  • A reduction in lost production time.

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Ultrasound Analysis


Ultrasound inspection or Acoustic inspection Services provided by Technomax will help you to detect early-stage problems related to lubrication issues, Steam Trap Inspection, Valve Leak Testing, Mechanical Inspections, Air Leak Detections and Quantification and Partial Discharge inspection in Switchgear Panels.

Benefits of the Ultrasound Analysis Service
  • Easy detection of exact fault location.
  • Detection of any issues before the actual failure.
  • Help in creating preventive maintenance strategies.
  • Leakage testing and electrical arc flash.
  • Detects early signs of wear.

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Infrared Thermography Services


Infrared Thermography or Infrared Thermal Imaging is one of the condition monitoring services makes use of temperature or heat flow to diagnose the failure of equipment. Our team of analysts and engineers help you to detect visually undetectable problems such as Partial Discharge, burned or damaged circuits, abnormal heating of equipment, loose connections, overloaded Connections, damaged electrical components, abnormal heating of equipment, and all related defects. Based on the observation, various measures will be suggested to get the faults fixed out before the machine gets severely affected.

Benefits of Our Infrared Thermography:
  • Prevents abnormal heating of equipment.
  • Prevents leaks/ blockage of boilers or refractories which affects thermal performance.
  • Detects and controls overloaded connections.
  • Avoids the problem of blocked heat exchangers.

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Oil Analysis


Oil analysis helps to ensure that the machine is operating according to the requirement. Oil analysis as one of the condition monitoring services can be used to detect any abnormal condition in the running of the device, and immediate action can be taken to fix the root cause of the issue. Oil’s current physical and chemical state, level of contamination, presence of particles due to mechanical wear can be figured out using oil analysis.

Benefits of Our Oil Analysis Service
  • Help to identify the condition of the oil.
  • Identifies the condition of the engine.
  • The presence of contaminants can be detected.
  • Help to foresee problems and plan repair work accordingly to avoid downtime.

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Electrical Inspection and Monitoring Services


Highly optimized predictive maintenance is key to the seamless operation of your mission-critical electrical infrastructure. This is where TECHNOMAX’s Electrical Inspection and Monitoring services guarantee class-leading uptimes for our Middle East clients—from sectors such as Oil & Gas or Petrochemicals to Power Generation and Steel.

The TECHNOMAX portfolio includes comprehensive condition monitoring services for proactive diagnosis and mitigation of electrical anomalies that result in plant failures. Leverage these predictive insights to create electrical maintenance strategies that enhance plant reliability and extend asset lifecycles. You can rely on our team’s proven Root Cause Analysis (RCA) capabilities to eliminate the recurrence of detrimental events.

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Remote Condition Monitoring


When equipment is unable to run during normal operating hours, production declines, and the organization loses money. We use remote condition monitoring systems in industries such as oil, gas, petroleum, and power production plants to prevent this as well as increase safety, dependability, and efficiency. The ability to measure and monitor machine status, performance and behaviour from a distinct location is known as remote monitoring.

Introducing remote condition monitoring in predictive maintenance in the industrial maintenance arena was even more game-changing and revolutionary. Professionals in charge of minimizing plant downtime can now use remote condition monitoring to monitor assets on-site and reduce unplanned downtime. This is how Technomax’s expertise in preventative maintenance can assist you. Technomax supplies remote vibration/temperature monitoring products which are best in industry standard and have a proven track record. Our customers will have complete information about the health, performance, and stress levels of their equipment with these items.

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Condition Monitoring On-Board Ships


Many industries have adopted proactive and predictive maintenance as normal practices in recent years, and maritime maintenance techniques have also evolved. Its maintenance models have progressed from reactive to predictive and preventive. One of the most difficult tasks in vessel maintenance is to prevent unplanned vessel downtime and marine-related risks. Machine breakdown in vessels can also pose a greater risk to people’s safety on board.

In day-to-day ship operations, structural and mechanical failures can cause serious accidents, placing the crew and passengers on board in danger, posing a threat to the environment, inflicting ship damage, and causing considerable financial losses. Condition monitoring is gaining popularity in the marine industry since is a more cost-efficient and effective maintenance strategy that can save ships from the following. The use of condition monitoring in ships enables the continuous monitoring of critical onboard assets, such as main engines, thrusters, generators, compressors, and pumps.

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Operating Deflection Shape (ODS)


Operating deflection shape (ODS) analysis is a simple approach for visualizing a machine’s or structure’s vibration patterns as impacted by its own operating forces. Inspection of a machine or any structure is considerably easier with ODS analysis since we can observe and figure out faults connected to structural stiffness and vibration damping using animation. It enables us to test components by precisely animating them and visualizing the vibrational moment during regular steady-state machine operation.

ODS is a type of dynamic analysis that is commonly used to tackle vibration difficulties in structural design. In addition to the dynamic analysis, other design requirements can also be identified. The method can be used to determine the vibration patterns of machines and buildings individually under a variety of steady-state operation situations. Forcing functions are the result of operating conditions and environment, which are determined by parameters including engine speed, load, pressure, temperature, and flow of machinery.

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Motor Vibration Analysis

Motor vibration analysis is a type of predictive method that monitors electrical AC/DC motors for effective maintenance scheduling and improving overall efficiency by early detection of functional defects and other issues.

This motor vibration analysis process monitors, detects, and investigates the different patterns of motor vibration to resolve any malfunctions and defects. These motor vibrations are measured through various types of sensors, such as accelerometers, velometers depending on the application. Motors emit high vibrations during their lifetime. By using the predictive method of motor vibration analysis, it is possible to detect and also prevent numerous faults and defects in the motor that occur as a result of depreciation and malfunctions.

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Noise Survey

Sound is a range of pressure fluctuations, and its level is expressed in decibels or dB; it ranges from 0 to 120 and over. ‘0’ is the threshold of human hearing, and anything at 120 dB or over is classified as harmful. Often, noise levels can reach very high levels in industrial environments, and these extremely loud sounds will be harmful to people working in these environments. Noise surveys are conducted to identify areas of harmful levels of noise with the use of special measuring instruments that will allow the initiation of appropriate measures to protect workers who are continuously working in these areas. It is, therefore, an essential component of safety in a number of industries. People have to raise their voices to talk to someone one meter apart. Noise surveys should be conducted, especially where employees have to use a high volume tone to one another to be heard even if they are not standing far apart. Some of the most common places where employees need to use high decibels to communicate with each other are in the marine field during ship sailing and operational floors in other industrial fields, plants, airports and so on.

At Technomax, we use many of the best-in-class sound level meters like Optimus+ Red ©Cirrus Research PLC, which allows us to conduct both continuous and short-term monitoring of noise. This equipment comes with advanced features for measuring occupational noise measurements.

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