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- Condition Monitoring On-Board Ships
Condition Monitoring in Vessels - On Board Ships
Many industries have adopted proactive and predictive maintenance as normal practices in recent years, and maritime maintenance techniques have also evolved. Its maintenance models have progressed from reactive to predictive and preventive. One of the most difficult tasks in vessel maintenance is to prevent unplanned vessel downtime and marine-related risks. Machine breakdown in vessels can also pose a greater risk to people’s safety on board.
In day-to-day ship operations, structural and mechanical failures can cause serious accidents, placing the crew and passengers on board in danger, posing a threat to the environment, inflicting ship damage, and causing considerable financial losses. Condition monitoring is gaining popularity in the marine industry since is a more cost-efficient and effective maintenance strategy that can save ships from the following. The use of condition monitoring in on board ships enables the continuous monitoring of critical onboard assets, such as main engines, thrusters, generators, compressors, and pumps.
We, at Technomax, provide expert analysis support for services such as vibration analysis, infrared thermography for all rotating machinery, and noise measurement at all classified vessel locations, and will provide an expertly analysed report highlighting maintenance recommendations for parameters that are above the DNV and ISO comfort class limits. We can also supply and install an online monitoring system on rotating machinery that will continuously measure vibration and temperature and generate alert messages depending on trending and preset alarms. The information gathered can be seen onboard for quick action, transferred for on-site diagnostics, or shared with us for expert analysis and recommendations.
Advantages of condition monitoring in vessels
- The ship crew would be well prepared to arrange their maintenance schedule to reduce or even eliminate overhead costs.
- Stocks and spare parts inventories will be reduced because parts that are normally required during machinery failures will not need to be requested ahead of time.
- The technique ensures that machinery or equipment performs at peak efficiency, reducing energy consumption and, as a result, lowering operational costs.
- Intends to extend the component’s shelf life, making it last longer and function better.
- Unexpected machinery breakdowns are less likely to occur.
- Reduce the amount of money you spend on maintenance, repairs, and other related expenses.
- Prevents the ship’s crew from being overworked. Such tactics, in reality, boost staff morale by making them aware of the equipment’s current state and future condition.
- The maintenance plan’s proactive approach encourages and develops a safe working culture onboard.
- Ensures an environmentally friendly working environment with reduced energy usage and a high level of environmental protection.
How does it work?
On board ships with a small crew, time management, maximising available resources, and prioritising vital activities are critical to the vessel’s successful operation. As a result, a growing number of ship owners, fleet managers, and on board ships engineers are using condition monitoring to detect defects and wear early on, avoiding unnecessary repairs.
Condition-based monitoring simplifies the job even further by allowing the task to be accomplished with minimal intervention when the machinery is in normal operation. We look for structural and mechanical problems, as well as a change in the lubricating oil in the most vital gears. Technomax determines a method by examining and mapping the ship’s vital machinery, then sets measuring stations and trend data. The data will then be validated and interpreted by Technomax’s certified and experienced analyst. We also prepare customised reports for clients highlighting the issues that will be provided, along with suggestions for how to proceed with repairs and maintenance measures.
Our condition monitoring in vessel services
- Vibration inspection and analysis
- Noise measurement and report
- Infrared thermography of electrical panels and switchgear
- Supply and installation of online monitoring system and optional remote diagnostic services.
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