The gamut of wireless monitoring is enormous. There are many perspectives through which wireless monitoring can be viewed. Today we will be discussing wireless monitoring on the lines of Condition Monitoring.
With the advent of digitization in the maintenance protocols of machinery and equipment, wireless monitoring has gained substantial momentum in recent times. Wireless sensors for condition monitoring has become a buzzword. It has become a unique method of ensuring health management of the assets of a company. Wireless monitoring assists the companies to get the optimum utilization from their assets, through reduced downtime, increasing the availability of assets and reducing the rel; and costs. Let’s take the case of a soft drink manufacturer. If the conveyor belt of a soft drink manufacturing plant goes down for even 15 minutes, the loss in production can incur a huge operational cost for the company. So it is essential to have a proper condition monitoring method so as to avoid such losses.
Benefits of Wireless Conditioning Monitoring
From the above discussion, we can understand that the wireless condition monitoring of a manufacturing unit is of utmost importance. It is an exercise that increases the useful life of the asset so that it can be used to its optimum capacity. Wireless monitoring helps to detect incidents or defects sooner and thus provides room for fixing the same. It also translates that you need to spend less operation to ensure the overall health of the equipment as condition monitoring does it all for you. Given below are some of the benefits of wireless monitoring.
- First and foremost, the most crucial benefit of Wireless monitoring is that it can keep track of continuously changing parameters of the health of the machinery and make an effort to send signals about any defect or faults in that. With the prior intimation, necessary constructive steps can be taken to deter any further damages. Also, wireless monitoring helps in receiving real-time information by using various sensors, as in turn, can keep people updated about the overall health of the asset. It is an attempt to provide a comprehensive account about the dos and don'ts for the machinery so that operational managers need not wait for any faulty indications to set alarms.
- Wireless monitoring can be viewed as part of Artificial intelligence and machine learning. It is a path of transgression that helps companies to reap the benefits of the same by transitioning from reactive to preventive maintenance practice., This helps companies to abstain from unnecessary equipment failure and consequently help in saving a large sum of money, proving to be a cost-effective endeavour.
- Wiring Monitoring is designed to forgo the traditional maintenance practices and view the maintenance practice through a contemporary prism of thought, which has real-time implications. Wireless monitoring has challenged the archaic ways of asset health management. It is now being integrated with Computerized Maintenance Management Systems (CMMS), It is a new era of digitized planning and maintaining the health of the equipment so that companies can be ready with their remedial actions, beforehand.
- It is a natural reflex of most companies to reduce their overall downtime in the production process, so that there may not be any exponential business repercussions due to unwanted fault or glitches in the machinery. Wireless monitoring scans the machines, and tries detecting any changes or deviations from their conventional functioning so that sufficient time can be provided for taking corrective measures. It is a fantastic way to reduce the costs incurred due to unwanted and unplanned downtime, which impact the profit margins of the companies.'
- The scale and quality of production are directly proportional to the condition of the machinery and equipment in the production plant. Faulty machinery can be draining cash from the account and also maybe deliver adequate returns to scale. Not only does that affect the potential profit margin of the business, but it can potentially disrupt delivery schedules and agreements with the clients. Wireless monitoring is an evasive way to ensure that no profits are hampered, and delivery is done on time. It is also an excellent quality control manoeuvre so that the best products can be sent out in the market.
- Wireless monitoring aids in enhancing the lifespan of components of machinery and also its overall expected useful life of the asset. It is not only cost-effective but a way to reap the optimal benefits from the equipment and plant. Research states that wireless monitoring can save as much as 40% of the operational costs, if the defects that have been detected earlier, get fixed. By dint of wireless monitoring, the overall productivity is increased, and so is the expected lifespan of the machinery.
Wireless monitoring has considerably reduced the operators’ time of monitoring the proper functioning of the assets. Today's world is unique and fast. Everything is about "this moment". Wireless monitoring does it all. It is real-time and cost-effective technology which must be adopted by production and manufacturing units to ensure high productivity.