Crane installation – How to install an EOT crane?
Overhead Crane Installation:
The crane installation procedures and time will be presented. Everything that happened after signing the crane purchase contract and the arrival of the crane installation in your unit will be given to start the installation. The Full form of EOT is Electric Overhead Travelling Crane; Technomax provides best in class services for crane installation in Abu Dhabi; the crane crew should know about your installation or construction site before installing the crane.
The summary is intended to help you install your crane within the total production budget. Your workers are safe, no matter if it is the first time you have installed the crane or have done many work crane installation instructions.
Preparation before installing the overhead crane
The installation of the crane must be considered at the beginning of the purchase of the crane. When requesting information about the crane, the crane builder will install the crane in the crane design, reviewing construction designs or floor plans to provide the best crane design for your application.
The installation team will provide a window or time window to show how the crane installation is completed. Crane installation typically takes 2 to 10 business days or longer for more complicated installations. The crane installation is built consecutively once the preparatory work has been done with all the tools, installation equipment, and materials ready.
Approximately one month after the project's completion date, the installation team will contact the customer or general contractor to contact the required parts. The following elements must be established: Presentations between the crane installation team and the general contractor or the team involved during the installation.
Make an appointment to leave and carry out an analysis of the workplace or facility.
Set an estimated date for crane installation. Keep in mind that the crane installation process is smooth, resulting in a change in the completion date due to crane manufacturing schedules and construction delays.
Set up a weekly status report to determine if the crane project is still on schedule. With the help of an open communication line, any problem or challenges solved to ensure crane installation time. Before installing the crane, the installation team will visit and analyze the proposed building or crane location to assess the general condition of the building, including the building's bearings, layout, identification of potential hazards and obstacles, etc.
Assessment of the scope of the work for crane Installation in Abu Dhabi
- Area of the installation site of the crane.
- Identify potential hazards and obstacles.
- Condition of existing slopes or newly built slopes.
- Purpose of job evaluation
After receiving the crane purchase order contract offered by the crane manufacturer, the crane installation team will contact you and arrange your workplace visit and meet your group.
The crane installation team will review all signed approval drawings and building impressions to understand the space they will be working in and evaluate the crane extension and runway structure length.
As a result, a list of equipment and materials will be prepared and taken to the installation site, which may include: semi-trailers, trailers and flatbeds, mobile installation cranes to lift the bridge and track beams, generators, lifting platforms, including protection devices against falls. Check the crane installation tools at the bottom for reference.
The crane installation team must identify access to the building for its equipment and materials. Overhead cranes will be loaded onto platform trailers and transported to the installation site. So trucks, mobile cranes, and personnel must have access to enter and exit the building freely, without interruption.
When working with the general contractor or production team at the installation, the installation team must be fully aware of the time for the crane installation, what production or construction problems may occur that may cause a delay in the planning of the crane installation.
Assessment of the installation position of the overhead crane
The evaluation of the installation position of the crane will take some time. The team must be aware of information about installing power and gas lines, concrete or another masonry, plumbing, lighting, HVAC / pipeline work, and roofing work for the crane installation team.
The crane installation team will also identify obstacles, such as equipment or machinery blocking your path so that your trucks and equipment can enter the facility's terrain, set up a rest area, and have free and unobstructed access to the ground.
During the site visit, the crane installation team will ensure that all subcontractors fully understand the program and that other work around them is carried out during installation. This program covers the following:
|1||Installation of the electricity and gas lines|
|2||Concrete work or other masonry work in progress|
|4||Sewer work/roof work|
For a crane entering an existing building structure, they will be isolated or marked so that the installation area will be kept or even tied, such as spraying or marking load ratings on the floor and structural supports, etc.
The crane installation team also notes any obstacles they may need to get around and take photos of the building layout to share with their team to develop a workable plan. Barriers must be observed:
- Identify the type of floor (concrete, dirt, etc.).
- Understand the load requirements for transporting heavy equipment and trucks.
- Identification of load requirements for structural support beams for existing tracks.
- What system or machine part will be operational during the installation process?
Which employees, if any, will work near or around the area?
Assessment of potential hazards
The crane installation team will identify all potential hazards and obtain the necessary specialized protection (PPE) for your staff, specialized licenses, and other special considerations to ensure safety during crane installation.
Hazard types must be identified before installing an overhead crane Installation:
|Energy sources||overhead power or gas lines, energy / conductive bars, lamps, etc.|
|Traffic sources||Forklifts, semi-trailers, trucks, personal vehicles, pedestrian paths, pedestrian traffic, etc.|
|Working at height||Anything above 4 feet, ladders, and scaffolding requires adequate fall protection|
|Hazardous energy||Identify all equipment that requires blocking/tagging in accordance with OSHA 1910.147 Any additional risks identified by the customer or the installation team.|
Evaluate the crane track system
The installation team will assess the crane's track system to plan the crane installation. Both the newly installed track and the existing one must be evaluated in advance.
- Evaluation of the existing slope system:
- Verify the width measurement according to the approval drawing.
- Inspecting the tracks and electrification system to ensure everything is aligned correctly for malfunction and premature wear of crane components can result from misalignment.
- Evaluation of the new slope system
- Review all approval drawings and specifications,
- Check measurements and support load ratings,
- Identify any process lines, machinery, or other systems that could interfere with the installation.
- Check the building's power supply and all electrical work
- Respect the crane installation date
There are many moving parts and parts - all of which must be coordinated to install an overhead crane.
All teams involved should be informed about the crane installation program, such as trucks and drivers, mechanical installers and assemblers, assemblers, crane operators, electrical and crane technicians, etc. Once the installation schedule is agreed upon, everything starts to move forward in full swing to coordinate logistics, transport and working hours, materials, and equipment.
Upon agreement or contract with the installation team, it will specify that if any delay occurs within the cancellation period of 7 to 30 days, you will incur significant costs related to the payment of employee salaries and equipment rental. Therefore, proper communication with the crane installation team and prompt treatment of any problems or concerns during the installation period are essential.