Condition Monitoring Services for Oil and Gas
Condition monitoring services are a vital part of the energy and fuel supply chain. Oil and gas companies must always control productivity and efficiency, predominantly in offshore or submarine environments. These challenging, often remote, conditions require the most sophisticated condition monitoring systems to detect failures before they occur. This can help you avoid costly and potentially harmful downtime. Technomax provides best-in-class condition monitoring services in Abu Dhabi.
Since oil refineries generally operate 24 hours a day, we need to monitor efficiency during these periods seven days a week. Our monitoring equipment in Condition monitoring services allows you to monitor the performance of turbines, compressors, generators, engines, and all other relevant machines. Oil and gas platforms are under increasing scrutiny concerning their health, safety, and environmental practices and controls.
In Condition monitoring services, by harnessing the power of preventive and predictive maintenance, you can protect your asset from typical risks but also comply with strict regulations and regulations. Machine failures are a common problem, but they can be avoided using our systems combined with sophisticated analytical software.
As we are all aware that, oil and gas are precious resources. Therefore, it is even more important that its processing and distribution take place as efficiently as possible. Structural Health Monitoring (SHM) technologies help optimal verification of infrastructure installations, transportation systems, compressor stations, wells, and pipes for fatigue and loading.
This enables the detection of continuous damage and predicts the valuable life of structures and components, resulting in cost savings and facilitating operational excellence. Monitoring and testing of oil and gas infrastructure and components can be a suitable option for many applications, including :
- Structural analysis of pipelines
- Experimental analysis of the stresses of vessels and pipes
- Load and fatigue test on materials
- Earthmoving monitoring
- Submarine pipeline testing
- Testing of processed pipes in oil and gas wells
- Control of mechanically operated gas compressors.
The oil and gas sector is recovering from a severe recession that has caused significant operational losses for stakeholders. Condition monitoring services have led to indefinite delays in planned project failures and job losses. One of the crucial lessons from this crisis was that companies that stood out in managing operating expenses had a better chance of survival. Traditionally, maintenance has been a routine activity for the oil and gas industry, which has helped in the productivity and profitability of assets.
However, periodic inspection and maintenance of resources are costly. In addition, it may still not be a failsafe to prevent unexpected equipment failures. The adoption of Condition monitoring services can help early detection of equipment failures, thus minimizing unplanned downtime. Condition monitoring services can also reduce the need for scheduled maintenance activities to be performed periodically, thereby reducing associated operating expenses. Oil and gas companies are familiar with condition monitoring even before the collapse, implementing them in many of their projects. However, the implementations were more in new projects or as part of asset modernization exercises. The collapse in oil prices has led companies to consider adopting predictive maintenance to improve operational efficiency and reduce equipment downtime.
Rationalization of maintenance activities
Maintenance approaches in the oil & gas industries have moved from reactive to preventative and are now moving towards a proactive approach. The preventive maintenance approach that required regular inspection and maintenance was adequate. However, it failed to eliminate the machinery failure. Additionally, this approach required periodic review of all equipment, leading to redundancies in this approach. In addition to this, it takes a long time to determine the exact interval for carrying out maintenance activities.
Condition monitoring services help you take a systematic approach. They do this by identifying device that requires maintenance or service. It can also accurately diagnose the nature of a problem and suggest a possible solution. Therefore, it allows maintenance personnel to plan and execute repairs selectively. Condition monitoring services reduce the overall effort required to conduct maintenance procedures. Predictive maintenance also contributes to the efficient management of essential machinery elements, such as fluids, components, and other accessories.
Infrastructure in oil and gas
The equipment and infrastructure currently in use for oil and gas operations were built several decades ago. It was based on the design, materials, and technologies available at that specific time. In some cases, these obsolete assets have exceeded their predetermined expected life expectancy during the design phase. This outdated equipment is doomed to failure and therefore requires constant inspection and monitoring. Installing sensors on obsolete equipment can also prevent potential accidents and minimize risks to the workforce and the environment.
Some condition monitoring services have been around for some time, and oil and gas companies have implemented them in various environments. However, in recent years, there has been an increase in the adoption of predictive maintenance technologies to ensure that all field equipment is operating at its optimum levels. However, the availability of a qualified workforce needed to analyze sensor data may prove inadequate, considering the growing demand for predictive maintenance services in Abu Dhabi UAE. Assessing data generated by vibration sensors, Thermographic equipment, and other devices requires in-depth knowledge and mastery skills, requiring years of training and field experience.